We pioneer smarter manufacturing through advanced mechatronics, data-driven insights, and cutting-edge automation—unlocking new frontiers in industrial innovation.
Watch how Mechavate unifies mechatronics, automation, and data-driven software into intelligent systems on the factory floor.
Mechavate Sdn Bhd (202301026417/1520340M) is strategically headquartered in Ampang, Selangor, with operations extending to Kulim Hi-Tech Park, Kedah. We combine cutting-edge technology with pioneering engineering to help businesses thrive in an evolving industrial landscape.
By integrating advanced mechatronics, data-driven solutions, and intelligent automation, we elevate every aspect of industrial operations—enabling our partners to remain competitive, sustainable, and primed for long-term success.
Our vision: "Setting the pinnacle in mechatronics for tomorrow's industry." Every solution we deliver embodies our commitment to shaping a smarter, more efficient industrial future.
We deliver tailored, future-ready mechatronics and software solutions that empower production excellence.
Custom software solutions aligned with your operational needs. Seamless integration and ongoing support for maximum efficiency.
End-to-end design, build, and maintenance of mechatronic systems that boost output while reducing operational complexity.
Real-time analytics and intuitive dashboards for enhanced traceability, quality control, and predictive maintenance.
Comprehensive solutions including PLC dashboards, production analytics, VPG systems, Andon displays, and quality inspection modules.
Bridging ambition with precision through our comprehensive suite of industrial automation solutions.
Real-time data visualization for streamlined production monitoring and performance oversight.
Live performance metrics enabling swift optimization and data-driven decision-making.
Step-by-step workflow visibility with full traceability for consistent, high-quality output.
Instant production alerts and status updates for rapid issue resolution and minimal downtime.
Proactive maintenance strategies and organized equipment tracking to extend asset lifespan.
Scalable quality control processes that adapt to evolving production requirements.
A selection of industrial automation and software solutions deployed across automotive manufacturing facilities.
A fully integrated pallet conveyor system driven by an Omron NX102 PLC — controlling 9 pneumatic stoppers, 11 photoelectric sensors, and 2 scissor lifts across 3 assembly stations. Pallets loop continuously: Lift-In raises pallets to the assembly belt → each station holds the pallet while operators scan RFID tokens and complete guided work steps → stopper releases → pallet advances → Lift-Out lowers it to the return belt. Communicates with the VPG HMI over OPC-UA and with the MES over MQTT.
Touchscreen HMI systems guiding operators through assembly processes — displays step-by-step work instructions, torque targets, tool guidance, worker login, lot tracking, and real-time job progress per station.
Full-suite web platform covering production monitoring, inventory, TPM, logistics, engineering change management, FMEA, reports, and model launch checklists — with real-time OEE dashboards.
Per-machine status cards displaying live OEE, good/scrap counts, and current product — with cycle time analytics, bottleneck detection, and line OEE summary across production lines.
End-to-end quality control across bumper, door, wheel, axle, and instrument panel lines — mobile apps for shopfloor inspection and a web portal for process audit, defect logging, and management reporting.
Custom-engineered secure locker with RS485 digital lock controller, RFID reader, and Android tablet management interface — providing trackable, access-controlled device storage on the production floor.
Torque tool job profiling with pass/fail trend analytics, calibration history, usage tracking, and safety-critical flagging — ensuring full tool compliance and proactive maintenance scheduling.
PLC-driven conveyor control and oil filling machine automation — ladder diagram logic managing 9 pneumatic stoppers, photoelectric sensors, scissor lifts, and OPC-UA/MQTT integration with the MES platform.
Real-time production dashboards displaying actual vs. target output per line, WIP aging buckets, and live variance tracking — with instant escalation alerts for supervisors to minimise response time.
Raspberry Pi 4 camera vision system for automated oil barrel detection — online status monitoring, live snapshot capture, MQTT result publishing, and trigger-based detection tests with zero manual intervention.
Ready to transform your operations with smart industrial solutions? We'd love to hear from you.
Whether you have questions about our services, need a custom solution, or want to explore partnership opportunities—our team is here to help.
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